HYDRONIC D5S/SCDIAGNOSTIC AND REPAIR MANUALA WORLD OF COMFORT
Connection to the heaterside of the harnessConnection to the truckside of the harnessWhite diagnostic plug5Fault Code / Troubleshooting10REVISION LEVE
PLEASE NOTE!FAULT CODE / TROUBLESHOOTINGWarranty Process - perform an Edith extraction printout to record codes before proceeding. Carefully document
5Fault Code / Troubleshooting12 4. Check for debris in heat exchanger and coolant pump. i. Listen to see if coolant pump is operating. If pump
Right WrongBubbleCorrectWrong051 - FAULTY FLAME RECOGNITION 1. Common cause is restarting of the heater after a failed start attempt. i. Refer
053 – FLAME LOSS DURING START1. See Code 52 054 – FLAME CUTOUT IN BOOST MODE1. Heater has started successfully but the ame has extinguished.2. Ins
Repair Steps covered are for the Hydronic 4 & 5 SC versions - other models are similarDISASSEMBLY / ASSEMBLY1 Cover, metering pump2 Water pump, as
15678121319182120252930242632343436373839233541011279262523311415161722282801REVISION LEVEL A - 12/09/136Maintenance / Troubleshooting & Repair167
Espar part #: 552 00 04Graduated Cylinder 10mlREVISION LEVEL A - 12/09/13176Maintenance / Troubleshooting & RepairIt is advised to make this proce
Hydronic D4W SC Hydronic D5W SC Hydronic D5W S Hydronic B4W SC Hydronic B5W SC Hydronic B5W S 8.4 cm3 / 90 seconds 9.5 cm3 / 90 sec
35302520151050020406080 100 1203000275025002000225010001250175015007500-500 50 100 150 200 250 300 350 400 450 500 550TEST VALUESRESISTANCEMetering pu
PLEASE NOTE!Table of ContentsChapter Content Page System Overview ...
REVISION LEVEL A - 12/09/13EXAMPLES / CAUSES OF CARBONINGCarbon is a term used to classify debris in the burner chamber. What you may visually see may
M1 2 3 4 5 6 7 8 9 10 11 12 13 14 B2PMOptionale)OptionalOptional f)Red2.7.1YellowBrownBrownBlueBlue/WhiteYellowR
MOptional BrownBlackBrownVioletBrownWhiteGreenGreenRedRedBlueBlueBrownBlue1 2 3 4 5 6 7 8 9 10 11 12 13 14 Yello
OptionalBrownBlackBrownVioletBrownWhiteRedRedBlueBlueBrownBlue1 2 3 4 5 6 7 8 9 10 11 12 13 14 YellowBrownBrownB
REVISION LEVEL A - 12/09/13FUEL PUMP MAINTENANCE / PROPER MOUNTING Figure 18 Fuel pump inlet lter Fuel pump inlet lter – clean or replace
www.espar.comEspar Products, Inc.(800) 387-4800(905) 670-0960www.espar.comHYDRONIC D5S/SC DIAGNOSTICS & REPAIR MANUAL Version 12/2013 Subject t
PLEASE NOTE!PLEASE NOTE!PLEASE NOTE!SYSTEM OVERVIEWThe Espar Hydronic D5 heater is designed to lower idling by providing an alternative for
2Diagnostic Devices4MULTIPLE DIAGNOSTIC DEVICES ARE AVAILABLE AS OUTLINED BELOW:This manual is designed to be used with the Hydronic D5 S
EDITH PC DIAGNOSTICS (PREFERENCE) Figure 22Diagnostic DevicesREVISION LEVEL A - 12/09/135
2Diagnostic Devices6REVISION LEVEL A - 12/09/13PLEASE NOTE!2. DIGI-DIAGNOSTIC TOOL / FAULT CODE READER Both of these units will provide quick a
REVISION LEVEL A - 12/09/1372Diagnostic DevicesAdapter connection on Park Smart.Figure 6Figure 7Figure 8PLEASE NOTE!
PermissibleFuel Metering Pumpnot permissiblenot permissiblepreferablepreferable3Visual Inspection8REVISION LEVEL A - 12/09/13THE 60 SECOND VISUAL INSP
TYPICAL NON-WARANTABLE REPAIRS:1. FUEL FILTERa. The fuel lter can be found on the inlet side of the fuel pump, see page 24. If this lter is plu
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